Simplified Systematic Layout Planning

Simplified Systematic Layout Planning The process of arranging a work space for a factory or office is often done informally. The people working in the area all have opinions about who should be where or what equipment goes here or there. Here’s a better way, Richard Muther’s Simplified Systematic Layout Planning:

  1. Chart the Relationships
  2. Establish Space Requirements
  3. Diagram Activity Relationships
  4. Draw Space Relationships
  5. Evaluate Alternative Arrangements
  6. Detail the Selected Layout Plan

 

Let’s dig in … To chart the relationships make a list of each activity involved on a relationship chart and code and score the interaction between pairs as so : Muther-Grid

  • A – Absolutely necessary = 16
  • E – Especially important = 8
  • I – Important = 4
  • O – Okay = 1
  • U – Unimportant = 0
  • X – Undesirable = -80
Original layout

Here’s the current map.

 

 

New Layout

Here’s a rearrangement.

 

Here’s the math…

Muther-Grid-Example

Comments

  1. Girish says:

    Hi

    I am student of M-tech Industrial Engg.This site is very helpful for me.

  2. Please recognize that Simplified SLP is a short form of the full SLP method. It is intended for layout of small areas that do not have significant flow of materials. In our public workshops on SLP we teach that it should be used for areas of 5,000 to 15,000 square feet in offices, labs, warehouses, and job shop production operations. Simplified SLP does not include a formal flow analysis which should be performed for all large-area manufacturing and distribution layouts. Also, in Simplified SLP, the last Step 6 is where equipment layout takes place. This is unrealistic on large layout projects because it doesn’t happen in one step. In full SLP, the procedures are applied one to arrive at a block layout, then repeated as needed within each block to arrive at detailed equipment layouts. The full SLP method is summarized at http://hpcinc.com/wp-content/uploads/2014/06/SLP.pdf

  3. Madhan Mohan says:

    Sir,
    Your article is very useful where as i don’t understand one thing .
    How the scores are rated for the relationships? Is there any model available for rating score?
    As i have gone through many examples and i don’t understand how the scores are given and how to relate relationships?
    Please clarify my doubts
    Madhan

    • Madhan, Relationship scores as so … looking at each pair

      * A – Absolutely necessary = 16
      * E – Especially important = 8
      * I – Important = 4
      * O – Okay = 1
      * U – Unimportant = 0
      * X – Undesirable = -80

Trackbacks

  1. […] between the various blocks.  A great approach for understanding relationships is the Simplified Systematic Layout Planning method by Muther and […]