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Here’s a collection of forms, check sheets, and checklists you may find useful. Improvement suggestions, questions, examples?  Please share your thoughts … Larry Loucka

Description File
8 Disciplines root cause corrective action workbook
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8DForm Xls 118.00 KB 15 downloads

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Activity of the Machine (observation form)
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Activity Machine Xls 28.00 KB 11 downloads

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Activity of the Operator
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Activity Operator Xls 35.50 KB 15 downloads

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Activity of the Product
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Activity Product Xls 36.50 KB 12 downloads

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After Action Review
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AfterActionReview Doc 19.50 KB 11 downloads

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Assembly observation and characterization
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Assembly Analysis Xls 589.00 KB 9 downloads

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Control Plan
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Control Plan Xls 14.00 KB 14 downloads

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Control System Assessment
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Control System Assessment Xls 20.50 KB 12 downloads

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Eliminate, Combine, Rearrange, Simplify worksheet
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ECRS Worksheet Xls 37.50 KB 16 downloads

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Ergonomics Checklist
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ErgoChecksheet Xls 36.00 KB 12 downloads

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Event Planner
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Event Planner Doc 78.00 KB 11 downloads

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Failure Modes Effects Analysis
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FMEA Xls 32.50 KB 15 downloads

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Impact Effort Matrix
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Impact Effort Matrix Xls 78.00 KB 11 downloads

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Importance & Urgency Matrix
Issues (and resolutions)
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Issue Form Doc 20.00 KB 12 downloads

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Kaizen charter
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Kaizen Charter Xls 40.00 KB 14 downloads

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Kaizen preparation and execution checklist
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Kaizen Checklist Xls 32.50 KB 15 downloads

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Maintenance Outage Observation Cards
Manufacturing Assessment
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Manufacturing Assessment Xls 93.00 KB 10 downloads

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Multicycle Analysis
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Multi Cycle Xls 35.00 KB 13 downloads

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Process Observation
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Process Observation Xls 31.00 KB 14 downloads

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Product Process Flow Analysis
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Product Process Flow Analysis Xls 591.00 KB 18 downloads

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Muther Relationship Chart
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RelationshipChart Xls 37.50 KB 12 downloads

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Shipping (and warehouse dock operations) observation
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Shipping Observation Xls 37.00 KB 9 downloads

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Quick and dirty Site assessment
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Site Assessment Xls 26.00 KB 9 downloads

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SCAMPER
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SCAMPER Checklist Xlsx 13.86 KB 9 downloads

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Standard Work Operation Routine schematic
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Standard Operations Routine Xls 25.50 KB 12 downloads

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Standard Work Combination (line balancing)
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Standard Work Combination Xls 170.00 KB 9 downloads

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Stand in the Circle
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Stand In The Circle Xls 82.00 KB 11 downloads

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Time Value-added time line graph
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Time Value Chart Xls 177.00 KB 11 downloads

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Warehouse operations observation
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Warehouse Assessment Xls 34.00 KB 14 downloads

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Work Center definition
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Work Center Description Xls 15.00 KB 12 downloads

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