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Author: Lawrence Loucka

June 22, 2011November 11, 2018Lean, Logistics

Table top simulation – dock operations

Simulation is the act of imitating or mimicking the behavior of some situation or some process by means of something suitably analogous.  […]

June 9, 2011November 3, 2018Lean, Reviews, Supply Chain

Total Flow Management

Euclides A. Coimbra and his associates at the Kaizen Institute have created a wonderful and detailed work on the application of continuous […]

June 9, 2011November 18, 2018Lean, Lean Sigma, Supply Chain

Replenishment Strategies

Determining an appropriate production model starts with Demand Profile and Demand Segmentation.  High volume low variability items, and low volume high variability […]

June 9, 2011November 24, 2018Lean, Lean Sigma, Reviews

Building a Lean Fulfillment Stream

    Hot off the press from the Lean Enterprise Institute … Page 12 & 13 have a brief description of Coefficient […]

June 6, 2011June 18, 2020Definitions, Lean Sigma

Coefficient of Variation

A measure of the volatility or spread of a time series around the average, for example of customer orders, aka Demand Linearity, […]

June 1, 2011November 3, 2018Definitions, Lean, Supply Chain

Demand Profile

Maslow’s hammer, or a golden hammer is an over-reliance on a familiar tool; as Abraham Maslow said in 1969 in A Psychology […]

April 22, 2011January 11, 2022Lean, Maintenance

Improve Turnaround, Shutdown, and Outage Duration: After Action Review

The practice of After Action Review, AAR, comes from the military, as in the US Army’s TC25-20 “A Leader’s Guide to After-Action […]

April 21, 2011December 9, 2018Lean

Guest Post – Minarai: apprentice, beginner; learn by observing

Guest post by Larry Loucka about minarai: apprentice, learner on Mark Hamel’s blog Gemba Tales: As I ready myself for a new […]

April 18, 2011October 24, 2017Lean, Maintenance

Improve Turnaround Outage Duration: Command Center

“Command Center” brings up images of NASA or maybe a natural disaster response team.  For a large planned maintenance turnaround the furniture […]

April 9, 2011September 18, 2016Lean, Maintenance

Improve Turnaround Outage Duration: Scope Change Management

Uncontrolled scope change is unplanned work and this is a failure of either planning, reliability engineering, or management. Scope Change Management countermeasures […]

April 3, 2011September 18, 2016Lean, Maintenance

Improve Turnaround Outage Duration: Milestone Reporting

That’s a “GT” on the milestone, as in 10 miles north of Grahamstown South Africa.  Milestones were originally stone markers used by […]

April 2, 2011October 24, 2017Lean, Maintenance

Improve Turnaround Outage Duration: Non Stop Critical Path

Maintenance outages, turnarounds, or plant shutdowns are complex, and can involve hundreds or even thousands of temporary workers, and are very costly.  […]

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