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Author: Lawrence Loucka

March 31, 2011September 18, 2016Lean, Maintenance

Improve Turnaround Outage Duration: Parallel Planning

  Outage readiness is better when all the right people give and receive input at the earliest effective date; bust the silos, […]

March 28, 2011September 18, 2016Lean, Maintenance

Improve Turnaround Outage Duration: Shutdown & Startup

All too often the battle for managing the duration and cost of a planned plant maintenance shutdown is lost in the stages […]

March 26, 2011September 18, 2016Lean, Maintenance

Improve Turnaround Outage Duration: Constraint Busting

Scope and Gantt scrubs, reliability engineering equipment improvement  projects, and new technologies are steps we can take to extend the life of […]

March 25, 2011September 18, 2016Lean, Maintenance

Improve Turnaround Outage Duration: Externalize

Externalize: when looking at all of the tasks that occur leading up to, during, and after a planned maintenance shutdown it can […]

March 24, 2011November 27, 2018Logistics, Supply Chain

Tips for warehouse sizing

Tips for warehouse sizing: Don’t get fooled by “averages” Consider using statistical tools, such as standard deviation, and P.90 probability to analyze […]

March 23, 2011September 18, 2016Lean, Maintenance

Plant Shutdown Readiness

Shutdown readiness … You’ve heard the sayings “What gets measured gets better” and “Inspect what you expect”, well here’s a management control […]

March 22, 2011June 18, 2020Definitions, Supply Chain

ABC Analysis: how to

ABC Analysis is a common management approach for prioritizing, classifying, or categorizing inventory. Inventory classification is usually based on an items price […]

March 21, 2011September 22, 2016Lean, Maintenance

Lean Plant Shutdown Strategies

Whether you call it a plant shutdown, outage, or turnaround getting the right work done, safely, and in the shortest time can […]

March 19, 2011September 25, 2017Lean, Maintenance

Lean Shutdown Management

Shutdown, outage, turnaround, or whatever you call it can vary dramatically in effort, duration, and cost, for example: Months off line and […]

March 18, 2011November 24, 2018Definitions, Strategy, Supply Chain

Bullwhip Effect

The bullwhip effect is the result of uncertainty caused from distorted information flowing up and down the supply chain.  The bullwhip effect […]

March 18, 2011September 25, 2017Strategy, Supply Chain

Supply Chain Strategy

    Here’s a diagram of the effect of lead time and demand uncertainty on supply chain strategy.  Pull strategy works when […]

February 25, 2011September 25, 2017Definitions, Lean, Lean Sigma

Time Value Chart

      Determine Total Cycle Time Determine Queue Times between steps Create Step segments proportional to the task times Place steps, […]

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