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Category: Lean

September 5, 2009November 24, 2018Lean, Lean Sigma

How many kanban do you need?

Kanban is a system that supports level production by helping maintain stable supply and efficient operations.  The question of how many kanban […]

August 17, 2009November 24, 2018Lean, Supply Chain

Brown Paper Value Stream Mapping

Many engineers, and black belts too, will immediately jump on a computer and start picking icons and naming data elements perhaps out […]

July 22, 2009November 24, 2018Lean

Kanban in 10 Steps

Kanban isn’t always the right answer or even possible. But when it is and makes sense here’s what to do; a simple […]

July 22, 2009September 25, 2017Definitions, Lean, Lean Sigma

Frederick Taylor

  Taylor, Frederick Winslow (1856-1915), American industrial engineer, who originated scientific management in business. He was born in Germantown (now part of Philadelphia), […]

July 6, 2009January 13, 2018Definitions, Lean

Facility Block Layout

A standard approach for creating a new production facility layout for either a green field or an existing facility is as follows: […]

July 5, 2009September 25, 2017Lean, Reviews

Kanban

When asked recently to recommend reference books on Kanban here’s what I came up with… Kanban for the Shopfloor is a straightforward […]

May 22, 2009February 11, 2024Definitions, Lean, Lean Sigma

More Kanban Calculations

First listed various formulations of calculating kanban quantities in

May 20, 2009September 25, 2017Lean, Lean Sigma

Entropy and the death of peaceful order

Had dinner last night with Richard Zuber, Lean Six Sigma Master Black Belt at Honeywell.  He was a student of mine some […]

April 6, 2009November 1, 2017Consulting, Lean, Logistics, Quality, Supply Chain

Inventory Reduction, Now Selling 20 Ideas

Cut the package size, customers may want less right now. Increase the package size, customers will take what they can get. Have […]

March 27, 2009Lean, Logistics

Lean String Theory

Before the widespread use of computers the location of warehouses, stores, franchises were often settled by using a ‘string map’. Pins were […]

March 11, 2009December 25, 2014Definitions, Lean, Logistics, Sigma

Fixed Repeating Schedule – Product Family Turnover Rate

Here’s another example for “sizing the wheel” for a mixed model fixed repeating schedule. Given: Changeover Time = 100 minutes Available Production […]

February 1, 2009Consulting, Definitions, Lean, Lean Sigma, Logistics, Supply Chain

Kanban Simulation

Table top simulations are always a great training aid, and a debugging tool too.  Despite careful instruction and process design reviews misconceptions […]

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